Duradek Case History #157: 2nd Level Deck Renovation

PROBLEM

This home owner had a beautiful tile deck on their original construction, but it was not built with proper waterproofing materials or any kind of anti-fracture membrane. Water continued to leak through the cracked grout to the subsurface, and eventually to the underside damaging the deck structure's original substrate and foundation.

This leaky tile deck did not have proper waterproofing details.

After years of unsuccessfully trying to seal the deck using liquid sealants, the leaking continued to do further damage. Looking for a permanent solution to this problem, the home owner found Duradek's website.

DURADEK SOLUTION

The home owner called Duradek of Georgia to look at the deck to determine what could be done to solve the problem. After seeing many tiled decks fail in the Atlanta area, they knew exactly how to fix the problem.

It's a big job to repair water damage
under a leaky tile deck.

After investigating the tile deck and the underside damage, the customer was given 2 options for roof grade waterproofing.

First, they would need to remove the tile and subfloor, replace it with 3/4 inch T&G plywood and slope the deck for water drainage. Then they could either install
a.) Duradek Vinyl Membrane; or
b.) Tiledek Membrane and re-surface with tiles.

JOB NOTES
 
When the customer was undecided as to whether they should waterproof with Tiledek and re-surface with exterior tiles or simply use the Duradek walkable membrane, a nearby Duradek customer was happy to show off their deck so this home owner could have a look at Duradek.

Duradek Forest Floor Alder made a beautiful and
perfectly waterproofed deck surface.

After seeing the simplicity and affordability of the attractive, low maintenance Duradek membrane, they decided to go with Duradek Forest Floor Alder vinyl.

If you'd like to see what a professional Duradek installer can do for your deck renovation, contact a dealer in your area for a free, no-obligation estimate.

Download the pdf ( <1 MB) of this case history #157.

Duradek Case History #156: Roof Deck Renovation

Project: Roof Deck Renovation, Washington, DC

PROBLEM

This disaster roof deck had ongoing leaking issues from day one. The trial and error method of waterproofing with various unsuccessful products was frustrating and expensive.

Asphaltic tar was an inadequate waterproofing method.

When last addressed, the leaky concrete deck was coated with an asphaltic tar (pitch) and covered with green outdoor carpeting. The deck was not level, had ponding water issues and was quite the eye-sore.

The unattractive outdoor carpet does nothing for aesthetics or protection.

 

The owners of the home wanted an attractive surface that would once-and-for-all provide reliable waterproofing they could depend on.

DURADEK SOLUTION

Duradek was selected for this deck renovation because of its roof grade waterproof protection and its ability to be installed on wood or concrete substrates. Additionally, it could provide the attractive surface the home owners were looking for and would require no ongoing maintenance.

The substrate was prepared with adequate slope.

 

A 1/2 inch cement board was installed over a mortar base to provide the prepared substrate for the Duradek membrane. This allowed the deck to be leveled and sloped to the proper grade to the existing through wall drains and ensure the building envelope was protected.

Duradek vinyl now provides a completely waterproofed roof deck.

 

JOB NOTES

Decks over structures are great! They add valuable square footage, which is especially valuable in congested city living.
This 50 year old structure had leaked from the time it was built. The roof deck was replaced with different material over the years 4-5 times. Nothing worked...until Duradek.

Now the deck can be enjoyed stress-free!

 

If you'd like to see what a professional Duradek installer can do for your deck renovation, contact a dealer in your area for a free, no-obligation estimate.

Download the pdf (2 MB) of this Case History #156.

Duradek Case History #155: Cabin Deck Renovation

Project: Cabin Deck Renovation, Hatheume Lake, BC

Date: August 2013

PROBLEM
With cabins or other vacation properties, the priorities of what you need from a deck can be amplified and this cabin's existing high-maintenance, drip-through deck certainly highlighted a problem.

The owners of this cabin wanted a deck they could enjoy, but they really needed a dry place where they could store their outdoor items. There was no room on the small, lakeside property for a shed; but things like the wheel barrel, shovels, blower, snow mobile, bikes, canoe and patio furniture needed a protected place they could be stored when not in use.



This drip-through deck is a high-maintenance problem.

DURADEK SOLUTION
While the original deck boards were much overdue for maintenance, the owners decided to renovate their deck before the supporting joists were water damaged and required replacing. Since the framework was still in good shape, the Duradek installer was able to lay the fresh 3/4 inch untreated plywood over the existing supporting structure to provide the surface for installing Duradek Cork Espresso vinyl membrane.



This deck has been transformed to create a gorgeous,
low maintenance leisure space.

The Duradek vinyl on the deck now provides an easy to clean surface, but more importantly, brings roof grade waterproof protection for the area below. The cabin now has an attractive deck and plenty of dry storage below!



Dry outdoor storage space created with Duradek waterproof vinyl.

JOB NOTES
Often, high maintenance decks on vacation properties are neglected because your valuable vacation time is better spent on leisure, not on the high maintenance, time consuming task of sanding, staining and sealing. If waterproofing is not addressed regularly and water damage weakens the structure, you can loose a whole season and a lot of money if a complete rebuild is required.

View or download the pdf of this case history with images and installer details.

The installer for this project was Dek-cetera. www.duradekbydek-cetera.com If you have a deck project you'd like to discuss, talk to a Duradek dealer in your area for a free consultation.

Duradek Case History #149: Private Residence

Project: Private Residence, Swannee, GA
Date: September 2012

Problem:

Over 20 years ago, an additional room on this home was built with the desirable feature of a roof deck.

Originally, the deck was waterproofed with a tar and bitumen and covered with an overlay product that was not entirely compatible with the bitumen.

Another problematic area was the perimeter flashing details which failed an resulted in the edges of the deck weakened due to water infiltration. Additionally, some of the supporting joists were bowing. the homeowner wisely decided it was time to have the deck resurfaced and avoid more costly damage.

Roof Deck Before

Duradek Solution:

The original material was quite difficult to remove, but eventually it was cleared off the deck to allow access to the substrate. the bowing joist were lowered to allow for an even surface.

Most of the substrate was able to be saved, however se tionsw along the perimeter could not be salvaged and wad replaced with 3/4" plywood.

Duradek Ultra Granite Chip vinyl was installed and proper flashing details added to all of the perimeter of the deck to ensure the substrate stays fully protected.

Roof Deck After

Job Notes:

When doing deck renovations, it is often difficult for contractors to fully identify the extent of possible water infiltration and damage until the old waterproofing system has been removed and they can conduct a full assessment of the structure below.

Sometimes on roof decks, the water damage is so bad that even vertical walls require replacement, while in other cases, like this one, water damage only affected a limited area of the existing substrate.

View or download the full Duradek Case History #149 .pdf

Duradek Case History #148: Residential Balcony Renovation

Project:
Private Residential Balcony Renovation
Date:
May, 2012

Problem

There were several issues with this existing deck. The prior owner had done repairs around the parapet wall which compromised the perimeter seal of the waterproofing. Rather than replace all of the vinyl, a vinyl border/extension was glued to the existing vinyl around the perimeter and up the parapet wall to keep the waterproofing function of the vinyl surface intact and also serve as a decorative border.
The wall was then finished with stucco, and both the original vinyl and the border layer were eventually covered with a deck paint.

After many, many years it is time to replace this painted-over vinyl.

The seams where the border layer met the original layer were lifting, so the vinyl had to be removed and replaced, but the project could become very costly if the (relatively) recently stuccoed parapet walls and balcony door had to be removed to complete it, which normally is standard for guaranteed waterproof performance.

Duradek Solution

The old vinyl was cut around the perimeter, leaving the original vinyl tucked up under the stucco wall with about an inch extending from beneath it. The old vinyl was removed from the deck surface and while some delamination of the plywood occurred, with some filling and sanding the plywood was able to be re-used.  (For specific details, see Duradek's Substrate and Edge Trims).

Duradek Forest Floor Birch
A fresh new look and waterproof protection.

New Duradek Forest Floor Birch was applied and the seams were properly welded to provide a waterproof layer, with special care given to where the new vinyl was carefully welded directly to the old vinyl that was left tucked up under the stucco and threshold, eliminating the need to remove the stucco or the balcony door. A mechanical fastener was also used to ensure the old and new vinyl will remain securely in place up the vertical perimeters, and to prevent any possible shrinkage at the deck/wall intersection.

Job Notes

Although this was not the ideal way of waterproofing the deck area, it was an adequate solution to the homeowners problem, taking their budget into account.
Ideally, removal of the stucco from the base of the wall would have been the preferred method of waterproofing the deck area, but that would have at least doubled the cost of the repair.
To complete an installation like this requires a very patient, meticulous and experienced installer.



What a difference a day makes!

View or download the full Duradek Case History #148 .pdf

Duradek Case History #147: New Deck

Project:
Private Residence Roof Deck, Atlanta, GA
Date:
May 2012

Problem

The owners of this home really know how to maximize space! Having personally considered every detail, the architectural plans included building vertically to make the most use of their real estate and to  take advantage of he fantastic view by  including a roof top deck.

They wanted the deck to have an attractive finish, but one that would not require ongoing maintenance to keep it looking good. Most importantly though, they wanted to use a product that would provide reliable waterproof protection for their new home.

Beautiful and functional!

Duradek Solution

The Duradek installers take every detail of deck waterproofing into consideration and were able to ensure proper water routing was in place and that the substrate was correctly prepared. Then, Duradek Ultra Cork Macchiato vinyl was laid, guaranteeing waterproof protection for the living space below.

Durarail Panorama Post topless-glass railing system was added to finish the view inspired deck. this powder-coated aluminum and glass system paired with the Duradek vinyl membrane provides the homeowners with the elegant, low maintenance deck they had desired.

A perfect leisure area for outdoor living at home.

Job Notes

A previously built deck on one of the lower levels was constructed perfectly level and water routing was overlooked. Adding in the proper slope and drainage was a challenge.

In this case, the large double doors accessing the deck had to be raised 3" in order for a new sub floor to be added to accommodate proper water routing.

Duradek president, John Ogilvie, takes interest in ensuring each and every Duradek installation performs as intended and made a personal visit to this project himself.

Duradek president, John Ogilvie inspecting details at the job site.

View or download the full case history #147 .pdf

Duradek Case History #140

Project: Residence, Gulf Islands, BC

Date: June 2012

Duradek Ultra Cork Granite Chip Vinyl and
Durarail Glass Panel Railings

 

Problem:

This coastal residence enjoys a fabulous Pacific Northwest island location, however the natural beauty also brings the relentless cycles of wind and rain that are part of the region.

After some years, the previous type of vinyl used on the deck had become unattractive and required replacing. While the vinyl had protected the deck adequately to save most of the substrate, some of the waterproofing details from its installation did not fully protect the deck, and some rot was found.

The wooden rails were attractive at the beginning, but they do require a lot of maintenance and the wood eventually rots, as it did in this case.

An aged deck prior to getting new Duradek vinyl
- just in time to stave off extensive water damage.

Duradek Solution:

The Duradek installer repaired the areas that had developed rot and prepared the existing substrate for the application of Duradek Ultra Granite Chip vinyl. The vinyl was installed with the detailed attention to water flow and edging details that Duradek professionals are specifically trained in and expertly qualified for.

Next, the Durarail powder-coated aluminum railings were installed, using a fascia mounted system. The glass panels between the aluminum posts allows the homeowners to enjoy the beautiful surroundings while still blocking some of the coastal winds from the deck area.

Duradek Ultra Cork Granite Chip Vinyl and Durarail Railings

Job Notes:

The selection of Duradek Ultra vinyl and Durarail powder-coated aluminum railings with see-through glass panels was the perfect choice for these senior homeowners who wanted a low maintenance, non labour intensive outdoor solution.

These low-maintenance options will keep their deck looking great without the need to hire labourers annually to maintain it.

Job Contact/Applicating Contractor:

Dek-cetera
Ross Brackett
604-880-7473
dekcetera@telus.net

Duradek Case History #139

Project: Estate Guest House, Lake Lanier, GA

Date: June 2012

The construction of an upper-level deck provides a second
dry lower-level deck when waterproofed with Duradek

Problem:

Along the shores of beautiful Lake Lanier, this home was purchased as a guest house to a larger estate. The existing deck surface was in poor disrepair, additionally, the support structure was weak and not up to current construction standards. Since the homeowner often hosts regional business meetings, the home is ideal for conferences and at the same time, provides lodging for his clients.

The owner's goal was to expand the deck to accommodate a deck entry and walkway to the side of the house to be accessed from the driveway level.

The upper level deck became a rooftop deck with
Duradek Ultra Heritage waterproof vinyl.

Duradek Solution:

The new deck was designed by Duradek of Georgia to maximize the space and to most enjoy the view. An outcropping was added and Duradek Ultra Heritage Sunrise vinyl was chosen as an excellent match to the home's brick color. Since the new deck provided roof-grade waterproofing, a lower level covered deck was also created giving the homeowner two new decks for the price of one!

Below, he now has a dry deck area that can be used for additional seating and entertainment, and the new deck above is now a maintenance free area to enjoy the great view.

Job Notes:

With the narrow size of this deck, how to get the water off of the deck with no down spouts was a challenge. In this case, a gutter system was used.


From the upper level deck to the lower level deck, the gutter pipe was caulked to ensure that it is always waterproofed underneath. On the lower level, concrete was drilled to drain the water via a hose running further out into the property and away from the decks.


Applicating Contractor:
Duradek of Georgia /
R.L. Hayes Construction Inc.
Royce Hayes
404-402-3251
royce@rlhayesinc.com

Job Contact:
Duradek Georgia Representative
Norm Shafer
770-842-8218
nshafer@bellsouth.net

Case History #138

Project: Residential Deck Repair, Portland Oregon

Date: June 2012

The result of a failed
paint-on system

Problem:
This deck was originally treated with a "waterproof" elastomeric paint-on system. While inexpensive and easy to apply, it did not perform as intended and the deck leaks were so bad that the entire deck and surrounding structure needed to be replaced.
Drywall, insulation, siding, framing, plywood, railing...all needed replacing because of water damage. This inexpensive waterproofing method has become a very expensive problem.

A beautiful transformation with Duradek Heritage Agate.

Duradek Solution:
Once all of the structure's substrate and other affected material had been replaced, the specially trained Duradek installer laid the Duradek Ultra Heritage 'Agate' waterproof vinyl membrane.
With proper waterproof detailing and the 10-year warranty that comes with all Duradek Ultra membranes, the homeowner gains the peace of mind that his home is properly protected and that he will not be faced with further costly repairs.

When waterproofing a deck over living space, it is
important to use an approved roofing membrane for waterproofing

Job Notes:
Most failures with liquid coating systems stem from cracks that develop over time due to expansion and contraction. These types of problems are non-existent with Duradek as it moves with the substrate. The best way to reduce your risk when installing a deck over living space is to use a trained waterproof expert.

Applicating Contractor:
Deck Masters, LLC
Chris Marquand
503-724-8863
www.deckmastersnw.com

Job Contact:
Duradek Northwest
Matt Whale
801-390-9600
matt@duradeknorthwest.com

Case History #137

Project: Residential Concrete Deck Repair

Date: June 20121

Stamped concrete cracks filled with caulk
is Not an adequate waterproofing solution

Problem:
The original surface of this radiant heated deck was a stamped concrete finish that failed, and the homeowner's first attempt at a solution was to paint over it...but that failed too.
Their second attempt at a solution was to fill in the cracks with caulk; and while that may have slowed the inevitability of water invading the structure, it did not resolve the problem and it was certainly not an attractive finish.

Duradek Ultra Marble ' Mocha' gives this deck
waterproof protection and an attractive finish.

Duradek Solution:
The owner of this home wanted to know if Duradek could be installed on his radiant heated concrete roof deck. After a year from the initial inquiry, he had a Duradek installer come out to resolve the issue.
The installer first used a sander to remove all of the ridges and bumps on the surface, then professionally installed Duradek Ultra Marble 'Mocha' to protect this roof deck that is directly over top of living space.

Job Notes:
This city in one of Utah's largest ski areas is home to many beautiful, high end homes. After a trial and error method of ineffective solutions, this homeowner finally got what he wanted and what he had set out to achieve years ago...a waterproof, radiant heated, walkable roof deck.

Applicating Contractor:
Lone Peak Contracting, LLC
Jeffery Copeland
801-380-3975
lonepeakcontracting@gmail.com

Job Contact:
Duradek of Utah / Dek Max
Matt McClure
801-390-9600
matt@dekmax.com

Case History #130

Project: Private Residence, Little Britton, ON

Date: Summer 2011

Problem:

The owner of this neglected deck was tired. Tired of the amount of time and effort needed to maintain his deck and tired of looking at its less-than-attractive appearance.

What this resident really wanted was an area of dry storage underneath his deck. The pressure-treated wood deck never could provide that, so with its aged appearance an the daunting task of sanding and staining AGAIN, the homeowner decided it was time to do something about it.

Duradek Solution:

The professional Duradek installer identified that the original deck surface did not have (nor had it previously required) the proper slope for a membrane waterproofing system.

Since Duradek professionals always believe in doing it right the first time, the deck was lowered for proper slope before laying a layered plywood surface and finishing with Duradek Ultra Chip
taupe vinyl. Finally, the homeowner has the additional dry outdoor storage that he wanted.

Job Notes:
This deck area that was so unpleasant to look at before is transformed into a quality outdoor living space where the owner can actually relax instead of thinking of all the work that needs to be done!

Applicating Contractor:
HTR Duradek
Mike McGowan
htrinc@hotmail.com
416-881-8822

Job Contact:
HTR Duradek
Mike McGowan
htrinc@hotmail.com
416-881-8822

Case History #126 - Private Residence

Project: Private Residence - Dawsonville, Georgia
Date: October 2011

Problem:

The home of a senior citizen had a deck that was aged and deteriorating. Beyond the esthetic appearance, the deck had become very shaky and unstable. As this is the only exit from the rear of the house, it became a priority to repair.

Being a senior citizen, it was very important for this homeowner to install a decking system that required little to no maintenance, and provided a safe and secure exit to the back yard.


Duradek Solution:
The homeowner's regular contractor rebuilt the deck and called their local Duradek Installer to finish it with Duradek Vinyl Waterproofing and Durarail Powder Coasted Aluminum Railing.

When the Duradek Installer arrived with samples of vinyl patterns and colors, the homeowner loved the first one she saw  -  Forest Floor Birch. After looking at the full variety of styles available, she decided to choose the Forest Floor Birch and was very excited to have a stylish new deck and a safe exit from her home.

Job Notes:
This lovely senior lady's favorite companion is her little dog, and she must regularly take him out to her back yard. With a new slip resistant and low maintenance Duradek, her and her four-legged friend can enjoy their days without worry!

Applicating Contractor:
Duradek of Georgia
Royce Hayes
404-402-3251

Job Contact:
Georgia Area Representative
Norm Shafer
770-888-9348
nshafer@bellsouth.net

Case History #125 - Private Residence

Project: Private Residence, Bountiful, UT
Date: Spring 2010

Problem:

The deck on this home served as both an elegant entry to the home as well as provide a large storage area. Due to improper waterproofing the substrate had been water damaged to the point of having to be completely replaced. The homeowners wanted a product that would look great but also provide waterproofing to protect the structure and storage underneath.

Duradek Solution:

With the entryway being a focal point of the home, Duradek Classic Sandstone was chosen for its durability and low maintenance. What drew the homeowner to Duradek was the proven history of the Duradek membrane and the simple cleaning steps. Now they have a great looking feature to their home with the piece of mind that they won't have to go through the expensive repair process again.

Job Notes:
Located on the "bench", this deck in front of the home has added a real touch of class and is a neighborhood eye-catcher.

Applicating Contractor:
MBL Construction, LLC
Shane Linge
www.mblconstruction.com

Job Contact:
Dekmax
Matt McClure
matt@dekmax.com

Case History # 114 - Harbour Side Residence Vancouver, BC

Project - Harbour Side Residence, Vancouver, BC

Date - July 2009

Problem:

This job came to us through Shell Busey, the creator of the HouseSmart Home Services Referral Network and home improvement expert. The customer and he worked together in broadcasting and he found out she was going to tile her outdoor decks. Tens of thousands of dollars had been spent having the deck rebuilt and waterproofed in preparation for a tile surface. However there was minimal slope, poor drain details and inadequate perimeter detailing. The waterproofing was a granular surfaces torch-applied roof system, similar to shingles (no approvals, no warranty if tile is applied over top). This job, as originally planned, was a guaranteed failure!

Duradek Solution:

The deck was re-sloped and HardiBacker was used as the final surface for the Tiledek to be applied to. The detailing on the perimeters was all done with appropriate roofing details and the appropriate tile was purchased to handle the Vancouver climate. A tile professional, who had much experience with outdoor tile, was hired to do the job. He used top quality Mapei thinsets and grouts. Duradek Ultra Tiledek was the perfect solution to waterproof the structure and provide a method of holding the tile firmly to the substrate.

Job Notes:

The homeowner had originally bought a large amount of tile that was not suitable for exterior use. New tile had to be purchased, adding to the final cost of the deck.

Applicating Contractor - Duradek Canada Ltd. 8288 - 129th St, Surrey, BC 866.591.5594 duradek@duradek.com

Job Contact - Kevin MacMillan, Sales Manager, 604.591.5594 katie@duradek.com

Case History # 113 - Menehune Shores in Maui, HI

Project - Menehune Shores, Kihei, Maui, HI

Date - May 2006

Problem:

Duradek solved a tricky waterproofing problem on this large roof terrace deck of a six story concrete condominium in Kihei, Maui. The deck is just under 16,000 sq/ft and is used daily by the patrons to BBQ their dinners and enjoy the beautiful Hawaiian sunset.

Due to the high temperature roof environment, movement in the topping slab had resulted in frequent leaks into the 6th floor units and trapped moisture between the coatings, topping slab and structural planks. Previous coatings had failed and would be cumbersome to replace. Complete removal of the existing roof membrane would be too risky if it were to rain, not to mention the additional cost that it would incur.

Duradek Solution:

To rectify the problem, large areas of failed coatings were scraped up and the deck was sanded with deck sanders and primed.

After these repairs were made, Duradek (a single-ply, waterproof, walkable vinyl membrane) was chosen to be applied right over top, making it watertight and attractive at the same time. When the material was to be ordered, the colors Duradek Ultra Heritage Sienna and Duradek Ultra Surcoseal Suede were chosen. These products were installed in a "window-pane" pattern, using Suede for the frame and Sienna for the fields.

Job Notes:

The project was started in mid May 2006 and completed in time for a Fourth of July party on the roof.

The owners are universally pleased, almost unheard of in large condo projects and for the first time in 20 years, there are absolutely no leaks.

Applicating Contractor:

Structural Concrete Bonding & Repair, 808.871.0772, 250 Alamaha St, Unit N2B Kahului, Maui

scbri@hawaiiantel.com, www.scbri.com

Job Contact:

Jeff Newman, Resident Manager, 808.280.5647