Duradek Case History #141 A Roof Deck Transformation

Project: La Caille Property

Date: July 2012

Problem:

This well-known property has a rich history which sadly includes a failed roof deck. The deck was originally covered with EPDM, but since that is not a walkable surface, it was then inadequately coated over with what appeared to be a thick paint.



The undesirable beginning; and the beginning stages of recovery

To complicate matters further, the EPDM was not fully adhered, resulting in ripples and rolls in the deck, and the paint coating was only applied to the non-level EPDM. Even further shoddy workmanship was shown as it was discovered that a power line was laying across the deck (rather than run underneath or along the perimeter) and was simply just covered over with the EPDM which caused the ripples and uneven surface.

Solution:

The new owner of the property did not hesitate to call his Duradek dealer to prepare this deck for a new tile surface with Ultra Tiledek. Because of Tiledek's 10-year waterproofing warranty and Duradek's reputation of reliability, he knew the job would be done right.

The Duradek dealer, Aspen Roofing, cut away the damaged substrate, replaced it with new T&G 3/4" plywood and used a 1/4" notched trowel to apply a bond coat of thinset. Then a 1/2" Durarock CBU was screwed down and finally the Tiledek membrane was fully adhered with D763 latex glue, making the project ready for the tile installers.

The soffit and lighting now protected with Ultra Tiledek

Job Notes:

This small deck serves as the roof for the entrance to this beautiful house. The entryway was designed with a wood soffit and lighting that needs to be protected.
With Duradek Ultra Tiledek waterproof membrane, the deck now provides guaranteed roof top protection and the entrance's lighting and soffit is safe from water damage.

Job Contact:

Duradek of Utah / Dekmax
Matt McClure
801-390-9600
matt@dekmax.com

Applicating Contractor:

Aspen Roofing
Jon Brady
801-897-2726
www.aspen-roofing.com

Duradek Case History #140

Project: Residence, Gulf Islands, BC

Date: June 2012

Duradek Ultra Cork Granite Chip Vinyl and
Durarail Glass Panel Railings

 

Problem:

This coastal residence enjoys a fabulous Pacific Northwest island location, however the natural beauty also brings the relentless cycles of wind and rain that are part of the region.

After some years, the previous type of vinyl used on the deck had become unattractive and required replacing. While the vinyl had protected the deck adequately to save most of the substrate, some of the waterproofing details from its installation did not fully protect the deck, and some rot was found.

The wooden rails were attractive at the beginning, but they do require a lot of maintenance and the wood eventually rots, as it did in this case.

An aged deck prior to getting new Duradek vinyl
- just in time to stave off extensive water damage.

Duradek Solution:

The Duradek installer repaired the areas that had developed rot and prepared the existing substrate for the application of Duradek Ultra Granite Chip vinyl. The vinyl was installed with the detailed attention to water flow and edging details that Duradek professionals are specifically trained in and expertly qualified for.

Next, the Durarail powder-coated aluminum railings were installed, using a fascia mounted system. The glass panels between the aluminum posts allows the homeowners to enjoy the beautiful surroundings while still blocking some of the coastal winds from the deck area.

Duradek Ultra Cork Granite Chip Vinyl and Durarail Railings

Job Notes:

The selection of Duradek Ultra vinyl and Durarail powder-coated aluminum railings with see-through glass panels was the perfect choice for these senior homeowners who wanted a low maintenance, non labour intensive outdoor solution.

These low-maintenance options will keep their deck looking great without the need to hire labourers annually to maintain it.

Job Contact/Applicating Contractor:

Dek-cetera
Ross Brackett
604-880-7473
dekcetera@telus.net

Duradek Case History #139

Project: Estate Guest House, Lake Lanier, GA

Date: June 2012

The construction of an upper-level deck provides a second
dry lower-level deck when waterproofed with Duradek

Problem:

Along the shores of beautiful Lake Lanier, this home was purchased as a guest house to a larger estate. The existing deck surface was in poor disrepair, additionally, the support structure was weak and not up to current construction standards. Since the homeowner often hosts regional business meetings, the home is ideal for conferences and at the same time, provides lodging for his clients.

The owner's goal was to expand the deck to accommodate a deck entry and walkway to the side of the house to be accessed from the driveway level.

The upper level deck became a rooftop deck with
Duradek Ultra Heritage waterproof vinyl.

Duradek Solution:

The new deck was designed by Duradek of Georgia to maximize the space and to most enjoy the view. An outcropping was added and Duradek Ultra Heritage Sunrise vinyl was chosen as an excellent match to the home's brick color. Since the new deck provided roof-grade waterproofing, a lower level covered deck was also created giving the homeowner two new decks for the price of one!

Below, he now has a dry deck area that can be used for additional seating and entertainment, and the new deck above is now a maintenance free area to enjoy the great view.

Job Notes:

With the narrow size of this deck, how to get the water off of the deck with no down spouts was a challenge. In this case, a gutter system was used.


From the upper level deck to the lower level deck, the gutter pipe was caulked to ensure that it is always waterproofed underneath. On the lower level, concrete was drilled to drain the water via a hose running further out into the property and away from the decks.


Applicating Contractor:
Duradek of Georgia /
R.L. Hayes Construction Inc.
Royce Hayes
404-402-3251
royce@rlhayesinc.com

Job Contact:
Duradek Georgia Representative
Norm Shafer
770-842-8218
nshafer@bellsouth.net

Case History #138

Project: Residential Deck Repair, Portland Oregon

Date: June 2012

The result of a failed
paint-on system

Problem:
This deck was originally treated with a "waterproof" elastomeric paint-on system. While inexpensive and easy to apply, it did not perform as intended and the deck leaks were so bad that the entire deck and surrounding structure needed to be replaced.
Drywall, insulation, siding, framing, plywood, railing...all needed replacing because of water damage. This inexpensive waterproofing method has become a very expensive problem.

A beautiful transformation with Duradek Heritage Agate.

Duradek Solution:
Once all of the structure's substrate and other affected material had been replaced, the specially trained Duradek installer laid the Duradek Ultra Heritage 'Agate' waterproof vinyl membrane.
With proper waterproof detailing and the 10-year warranty that comes with all Duradek Ultra membranes, the homeowner gains the peace of mind that his home is properly protected and that he will not be faced with further costly repairs.

When waterproofing a deck over living space, it is
important to use an approved roofing membrane for waterproofing

Job Notes:
Most failures with liquid coating systems stem from cracks that develop over time due to expansion and contraction. These types of problems are non-existent with Duradek as it moves with the substrate. The best way to reduce your risk when installing a deck over living space is to use a trained waterproof expert.

Applicating Contractor:
Deck Masters, LLC
Chris Marquand
503-724-8863
www.deckmastersnw.com

Job Contact:
Duradek Northwest
Matt Whale
801-390-9600
matt@duradeknorthwest.com

Case History #137

Project: Residential Concrete Deck Repair

Date: June 20121

Stamped concrete cracks filled with caulk
is Not an adequate waterproofing solution

Problem:
The original surface of this radiant heated deck was a stamped concrete finish that failed, and the homeowner's first attempt at a solution was to paint over it...but that failed too.
Their second attempt at a solution was to fill in the cracks with caulk; and while that may have slowed the inevitability of water invading the structure, it did not resolve the problem and it was certainly not an attractive finish.

Duradek Ultra Marble ' Mocha' gives this deck
waterproof protection and an attractive finish.

Duradek Solution:
The owner of this home wanted to know if Duradek could be installed on his radiant heated concrete roof deck. After a year from the initial inquiry, he had a Duradek installer come out to resolve the issue.
The installer first used a sander to remove all of the ridges and bumps on the surface, then professionally installed Duradek Ultra Marble 'Mocha' to protect this roof deck that is directly over top of living space.

Job Notes:
This city in one of Utah's largest ski areas is home to many beautiful, high end homes. After a trial and error method of ineffective solutions, this homeowner finally got what he wanted and what he had set out to achieve years ago...a waterproof, radiant heated, walkable roof deck.

Applicating Contractor:
Lone Peak Contracting, LLC
Jeffery Copeland
801-380-3975
lonepeakcontracting@gmail.com

Job Contact:
Duradek of Utah / Dek Max
Matt McClure
801-390-9600
matt@dekmax.com

Case History #136

Project: HGTV's 'Builder Boss - The Bunker' Episode, Ontario

Date: Fall 2011

Problem:
A unique and high profile project of a subterranean addition featured on HGTV's 'Builder Boss' program required exterior tile application over top of a new living space, and waterproofing was the critical step to protect the new construction.
Not only did the waterproofing need to perform as roofing grade waterproof protection, but it also needed to be able to provide a walkable surface and accept the application of outdoor tile. Plus, it has to perform all of these functions in a climate with extreme temperature fluctuations.

Solution:
Jim Caruk, the 'Builder Boss', called in the Duradek professionals to install Duradek Ultra Tiledek on the new roof top patio of this project.

Laying Tiledek and Applying the Adhesive

Tiledek provides the guaranteed waterproofing performance and it is manufactured with a special cloth surface that will allow the proper adhesion of outdoor tile with a thin-set mortar.
Applied according to industry standards for proper assembly, this build-up of substrate, waterproof membrane, mortar and tile will keep the tile surface stable and the waterproofing intact.

A beautiful tile patio waterproofed by Tiledek

Job Notes:
Exterior tile jobs are often considered a nuisance project and many contractors will shy away from them, no matter how visually appealing tile surfaces can be. With Duradek Ultra Tiledek's 10-year waterproofing warranty and professional installation, stonemasons can practice their craft with the assurance that their work will not have to be pulled up for waterproofing repairs.

Applicating Contractor:
HTR Duradek
Mike McGowan
416-881-8822
htrinc@hotmail.com

Job Contact:
Raildek Distribution
James Simpson
416-289-6199
james@raildek.com

Case History #135

Project: Crosspointe Condominiums, Murray, UT

Date: March 2012

Cutting corners on waterproofing does NOT
save in the long run.

Problem:
This condominium complex had a complex problem! Many units had shown evidence of water damage. The problem was traced back to failed waterproofing on the balconies. The example above shows a deck that was shared between two units, with a fence between them. The closet on the deck holds the furnace and hot water heater for each, and when the water damaged substrate was tore up, the sheetrock for the townhome below was totally visible.

Over time, a little water can do a lot of damage.

Duradek Solution:
After the damaged substrate had been removed and replaced with a new structure with proper water drainage channels, Duradek Ultra Surcoseal Latte was applied to the deck surface. The vinyl membrane completely protects the new deck surface and guarantees that the residence underneath will not have any risk of water damage or mold issues due to a poorly waterproofed deck above.

Job Notes:
While this project was initiated due to the serious nature of water damage and leaks, the residents of the re-build decks now have the advantage of a low maintenance deck surface with a clean, contemporary appearance.

Applicating Contractor:
MBL Construction
Shane Linge
801-631-3770
www.mblconstruction.com

Job Contact:
Western Architectural
Russell Hansen
801-990-0319
www.westernarchitectural.com

Case History #134

Project: Private Residence, Fraser Valley, B.C.
Date: May 2012

Problem:
The photo above shows an example of a very common scenario and an unpleasant learning experience.
The joists under the wooden deck boards had deteriorated to the point of instability and shows vividly that all wood rots if not protected from the elements...even treated wood.
Although the deck was less than 15 years old, it required a complete rebuild.

Duradek Solution:
When the deck was rebuilt, it was constructed with adequate slope for water flow drainage and was protected with Duradek Ultra Cork vinyl.
The new deck's Duradek vinyl surface, with proper cleaning, will likely last for at least 15 - 20 years, and the wooden deck structure could be there for 2 to 3  times that long now that it is properly protected.

Job Notes:
In addition to the cost to the homeowner, when a wood deck rots the environment takes a hit when another tree is cut down. Not to mention, all that rotten treated wood that leaches chemicals into the land fill.

Applicating Contractor:
Sundeck Solutions
Russell Taylor
604-864-4044
sylvia@sundeck-solutions.com

Case History #133

Project: Edinburgh Holladay Condominiums, Holladay, UT

Date: March 2012

Problem:

The original deck construction of these condominium units paid very little attention to proper drainage and waterproofing. Over the years, the unit owner covered the decks with outdoor carpet, wood, tile and other materials to cover up damage in hopes of avoiding larger repairs. No deck to wall flashing was installed and the drip edge details prevented proper drainage. The inattention to these simple details has resulted in severe staining on the exterior stucco and compromised the deck's stability due to water infiltration on the deck surface.

Duradek Solution:
For the first stage of the renovation of these decks, the doors and sills were removed and metal pans and water diverters were installed at the threshold as per Duradek installation recommendations. With the future consideration of water flow addressed, the new plywood substrate was installed and Duradek Ultra Cork Espresso vinyl was laid with the peace of mind that it was done properly and will easily perform throughout its guaranteed lifetime.

Job Notes:
With  large projects such as condominiums, motels or other heavy traffic areas, Duradek is a great choice for keeping the inconvenience of renovations to a minimum. Duradek vinyl membranes require virtually no drying time and can be walked immediately following installation.

Applicating Contractor:
MBL Construction
Shane Linge
801-631-3770
slinge8416@msn.com

Job Contact:
Western Architectural
Russell Hansen
801-990-0319
http://westernarchitectural.com/

Case History #132

Project: Private Residence - Uxbridge, ON

Date:  April 2012

Problem:
This split level deck provided a great outdoor perimeter on the second floor of the home, but its plank surface did not protect the patio area below. When the deck started to show signs of age beyond the need for re-sanding, and the structural integrity was questioned, the owner agreed it was time to rebuild.

Time to refresh this well used deck

He didn't want to duplicate the same maintenance heavy deck that required so many hours of annual labor to maintain, and he really wanted a dry ground level patio in addition to his second story deck.

The new construction being built to code with adequate slope for drainage

Duradek Solution:

The original design of the deck was rebuilt, but this time the surface was prepared with plywood and waterproofed with Duradek Ultra Taupe Chip vinyl.

The vinyl was applied with the care and precision expected of authorized Duradek installers and the attention to detail included routering a recessed channel in the plywood where the vinyl seams met, allowing for a virtually invisible seam. this roofing grade waterproofing membrane on the upper deck now provides reliable protection for a completely dry lower-level patio below.

A beautiful new deck above and now a dry patio below too!

Job Notes:

The detailing in wrapping the stair steps with Duradek vinyl is a brilliant and beautiful method of providing a durable and long lasting stairway. With Duradek's slip resistant finish, accessing the back yard is safe for both man and man's best friend!




Job Contact /Applicating Contractor:
HTR Duradek Inc.
Mike McGowan
416-881-8822
htrinc@hotmail.com

Case History #131

Project: Private Residence - Kaysville, UT

Date: March 2012

Problem:

This residence in Kaysville had the advantage of a decent sized yard, but no deck to enjoy their outdoor space - just a lonely slab of concrete outside of their back door.

The owners wanted to install a deck above for additional outdoor living space while still making use of the slab below. They also wanted to have added dry storage below the deck that didn't take up much of their leisure space.

Duradek Solution:

Planned and built with the advantages of Duradek in mind, the deck was erected with the proper slope for water drainage before laying the vinyl.

The deck exit of a small switch-back stairway to the yard below serves a second valuable purpose as well. Underneath the landing of the stairway is an enclosed storage area giving the homeowners an additional 100 sq. ft. of DRY storage space....securely waterproofed on the stair landing above with Duradek Ultra Marble Mocha membrane.

Applicating Contractor:

MBL Construction

Shane Linge

801-631-3770

www.mblconstruction.com

Job Contact:

Duradek Of Utah/Dek Max

Matt McClure

801-390-9600

matt@dekmax.com

Case History #130

Project: Private Residence, Little Britton, ON

Date: Summer 2011

Problem:

The owner of this neglected deck was tired. Tired of the amount of time and effort needed to maintain his deck and tired of looking at its less-than-attractive appearance.

What this resident really wanted was an area of dry storage underneath his deck. The pressure-treated wood deck never could provide that, so with its aged appearance an the daunting task of sanding and staining AGAIN, the homeowner decided it was time to do something about it.

Duradek Solution:

The professional Duradek installer identified that the original deck surface did not have (nor had it previously required) the proper slope for a membrane waterproofing system.

Since Duradek professionals always believe in doing it right the first time, the deck was lowered for proper slope before laying a layered plywood surface and finishing with Duradek Ultra Chip
taupe vinyl. Finally, the homeowner has the additional dry outdoor storage that he wanted.

Job Notes:
This deck area that was so unpleasant to look at before is transformed into a quality outdoor living space where the owner can actually relax instead of thinking of all the work that needs to be done!

Applicating Contractor:
HTR Duradek
Mike McGowan
htrinc@hotmail.com
416-881-8822

Job Contact:
HTR Duradek
Mike McGowan
htrinc@hotmail.com
416-881-8822

Case History #129

Project:
Residential Condominium Renovations
Salt Lake City, UT

Date:
Fall 2011

Problem:
The owners of a beautiful brick heritage building in a distinguished neighborhood were converting the large structure into condominiums. With a desire to best compliment the original building, the addition of residential decks was a challenge. Aside from the initial construction of the decks, the desire to use tile as a surface posed challenges of its own as the harsh Utah climate and temperature variations can wreak havoc on outdoor tile decks.

Duradek Solution:
The builder responsible for this project had heard of Tiledek and the superior results reported as a waterproofing underlayment for outdoor tiles. Not only does Tiledek provide reliable waterproofing while meeting the building code requirements for a roofing membrane, but its design is made specifically for adhering outdoor tiles and it enables the entire system to withstand the effects of extreme temperature variations and greatly reduce the chances of cracked or lifted tiles.

Job Notes:
With professional installation and the product's tested durability, the Duradek Ultra Tiledek membrane will remain waterproof for many, many years. Even if there is surface damage to a tile, the waterproofing underneath is still intact. No need to worry about leaks!

APPLICATING CONTRACTOR:
Dek Max
Matt McClure
matt@dekmax.com
801-390-9600

JOB CONTACT:
Buildingcraft Construction
Tri
tri@buildingcraft.com
801-554-1448

Case History #128 - Marina Pavillion

Project: Harbour Point Marina Pavillion - Gainesville, GA
Date: November 2011

Problem:
Catering to the residents of an upper class residential community, the deck of the Marina Pavilion provides a leisure area for guests and sits above the Harbour Master's office and the maintenance and mechanical facility. The original deck surface was constructed of plywood; sealed with an ineffective modified bitumen and covered with stamped concrete. Multiple cracks and crevices left this deck leaking for years.



Solution:
The Gainesville Home Owners Association contacted Duradek's Georgia Representative for a presentation of the benefits of Duradek. The group wisely chose to proceed with installing Duradek Granite Chip vinyl on their walkable rooftop deck. Not only did they get the Duradek guarantee that thier deck vinyl will provide superior waterproofing, but they were also able to select a pattern that closely resembled the prior look of their original stamped concrete surface.

Job Notes:
Leaking was an issue for years, and many attempts to solve the problem by applying several different types of liquid coatings proved ineffective. Now Gainesville residents know to do it right the first time - Do it with Duradek.

Applicating Contractor:
R.A. Maner Construction, LLC
Roger Maner
Tel: 404-557-1061

Job Contact:
Georgia Area Representative
Norm Shafer
Tel: 770-842-8218
Email: nshafer@bellsouth.net

Case History #127 - Layton Living Seniors Residence

Project: Layton Living Seniors Residence
Date: Summer 2011

Problem:
The deck at this seniors residence is a favorite spot for both residents and visitors, and it was a Duradek vinyl membrane that they chose for this heavily used area that must provide good slip resistance and handle the wear of walkers and wheel chairs.
However durable, Duradek is not impervious to damage. When a high-backed claw-detailed cast iron chair fell over, it caused a small rip which needed a repair.

Solution:
The residents notified their cleaning service who called their Duradek installers immediately. The very next day, the Dekmax team was there to use Duradek's unique heat-welding system to easily and quickly repair the small rip. The repaired spot would not be noticeable unless it was pointed out, and the residents can be assured their deck is still protected from the elements and still looks as great as it did before any damage occured.

Job Notes:
With the prompt notification by the maintenance staff at this facility, our trained Duradek installers were able to quickly and easily repair the vinyl within 24 hours - with little indication damage had ever been done.

Applicating Contractor:
Dekmax
Matt McClure
801-390-9600
matt@dekmax.com

Job Contact:
Dekmax
Matt McClure
801-390-9600
matt@dekmax.com